Bacon-Wrapped Shotgun Shells (Smoked Meat-Stuffed Manicotti)

Bacon-Wrapped Shotgun Shells (Smoked Meat-Stuffed Manicotti) is a medium American (Texan) recipe that serves 12. 630 calories per serving. Recipe by Meat Church BBQ on YouTube.

Prep: 4 hrs 20 min | Cook: 1 hr 10 min | Total: 5 hrs 30 min

Cost: $25.00 total, $2.08 per serving

Ingredients

  • 1 lb 90/10 ground beef (lean ground beef to reduce excess fat)
  • 1 lb Sweet Italian sausage (links) (remove casings; mild flavor balances beef)
  • 8 oz Shredded cheese blend (Colby‑Jack & Cheddar) (use a thick‑cut, farm‑style shred for texture)
  • 2 pcs Hatch chilies (roasted, skins removed) (optional; dice finely for mild Southwest flavor)
  • 12 pcs Regular bacon strips (thin‑cut works best for crispness; overlap slightly when wrapping)
  • 2 tbsp Honey Hog Rub (sweet BBQ rub) (sprinkle on the bacon‑wrapped shells before refrigerating)
  • 1 cup Meat Mitch Naked Sweet Barbecue Sauce (warmed and brushed on after smoking; tack for 5‑10 min)
  • 12 pcs Manicotti shells (uncooked) (acts as a carrier for the meat; do not cook beforehand)

Instructions

  1. Combine meats

    Place the 1 lb of 90/10 ground beef and the 1 lb of sweet Italian sausage (casings removed) into a large mixing bowl.

    Time: PT5M

  2. Add cheese and optional chilies

    Add the 8 oz shredded cheese blend and the diced hatch chilies (if using). Mix until evenly distributed.

    Time: PT5M

  3. Stuff the shells

    Using your hands (or a piping bag), fill each uncooked manicotti shell with the meat mixture, pressing the filling all the way to the tip so the shell is completely packed.

    Time: PT10M

  4. Wrap with bacon

    Wrap each stuffed shell with a strip of regular bacon, overlapping the ends slightly to fully cover the pasta. Press the bacon so it adheres.

    Time: PT5M

  5. Apply honey rub

    Sprinkle the 2 tbsp Honey Hog Rub evenly over the bacon‑wrapped shells.

    Time: PT2M

  6. Refrigerate to set

    Place the prepared shells on a tray, cover loosely with plastic wrap, and refrigerate for at least 4 hours (overnight is fine). This softens the pasta shell and lets flavors meld.

    Time: PT4H

  7. Preheat smoker

    Preheat your Traeger (or any smoker) to 300°F using Meat Church pellets.

    Time: PT15M

    Temperature: 300°F

  8. Smoke the shells

    Arrange the shells on the smoker rack and smoke for 1 hour, or until the internal meat temperature reaches at least 165°F (it will be higher).

    Time: PT1H

    Temperature: 300°F

  9. Warm the sweet sauce

    While the shells are smoking, pour the 1 cup Meat Mitch Naked Sweet Barbecue Sauce into a small saucepan and warm over low heat, stirring occasionally.

    Time: PT5M

  10. Glaze and tack

    Remove the shells from the smoker, brush each generously with the warmed sauce, and let them sit for 5‑10 minutes so the glaze tacks onto the bacon.

    Time: PT10M

  11. Rest and serve

    Allow the glazed shells to cool for about 15 minutes, then transfer to a serving platter and secure each with a toothpick for easy bite‑size serving.

    Time: PT15M

Nutrition Facts

Calories
630
Protein
35 g
Carbohydrates
5 g
Fat
45 g
Fiber
0 g

Dietary info: Contains meat, Contains pork, Contains gluten, low-carb, keto-friendly, high-protein

Allergens: Dairy, Pork, Gluten

Last updated: March 16, 2026

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Bacon-Wrapped Shotgun Shells (Smoked Meat-Stuffed Manicotti)

Recipe by Meat Church BBQ

These shotgun shells are meat‑filled pasta shells wrapped in bacon, smoked to perfection and glazed with a sweet barbecue sauce. Perfect for tailgate parties or game‑day appetizers.

MediumAmerican (Texan)Serves 12

Shop all ingredients on Amazon in one click • Printable PDF with shopping checklist

Source Video
6h 2m
Prep
10m
Cook
45m
Cleanup
6h 57m
Total

Cost Breakdown

$25.00
Total cost
$2.08
Per serving

Critical Success Points

  • Refrigerate the assembled shells for at least 4 hours to soften the pasta.
  • Wrap the bacon tightly and overlap to avoid exposed pasta.
  • Smoke at a steady 300°F to ensure bacon crisps without over‑cooking the meat.
  • Glaze and let the sauce tack for 5‑10 minutes before serving.

Safety Warnings

  • Wear gloves when handling raw ground meat to avoid cross‑contamination.
  • Wash hands, utensils, and surfaces thoroughly after touching raw meat.
  • Use insulated gloves when removing hot shells from the smoker.
  • Ensure the internal temperature of the meat reaches at least 165°F.

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